Enjoy Redline Rebuild stories, opinion, and features from across the car world - Hagerty Media

One of the fascinating aspects of large projects like this Buick straight-eight rebuild is that setbacks are only temporary; given the laundry list of smaller tasks, there’s always some way to make progress. Davin is still brainstorming solutions for the cylinder head assembly problems that cropped up last week, so this week he forges ahead by installing most of the rotating assembly into the engine block.

Of course, it never goes that easily. Davin has to chase the threads on the oil galley plug on the back of the block before he can install the adapter plate for the bell housing. Of course, with a cleaned and painted engine block, this is not the ideal time to create cutting chips; Davin meticulously removes the fragments from chasing that thread so they don’t run through the engine on its first startup. Luckily, there is an access port next to the plug opening, so a few blasts of compressed air and a small magnet take care of the dangerous material.

In go the cam bearings, and Davin measures the crankshaft and main bearings to ensure proper oil clearance. He does this to double-check that the machine work was done correctly and that the bearings are marked properly. Taking some extra time here saves the potential headache of assembling the bottom end of the engine and discovering that it doesn’t spin or that it is way too loose.

A final piece of good news is that the valve debacle has been resolved. As Davin tells it, the Buick 400 V-8 valves that he is using in this straight-eight are manufactured in two different styles, and it was pure luck of the draw that, of those two variants, the first valve order contained the wrong one. A quick phone call got the proper pieces to our doorstep in no time, and now the assembly of the cylinder head can continue as planned.

If you want to see what hurdle will pop up next on this engine—we all know it will happen—be sure to subscribe to the Hagerty YouTube channel to receive notifications with each video that goes live and never miss a problem-solving minute.

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Enjoy Redline Rebuild stories, opinion, and features from across the car world - Hagerty Media

The Buick straight-eight has languished in a corner over the last few months, but now it’s returning to center stage as Davin takes the block to the paint shop for a coat of Buick green. Of course, it’s not as easy as putting the parts in the booth and fogging on the paint, so Davin walks us through the process in today’s Redline Update.

The best part about this video is the 1950 Chevrolet pickup, which gets put to work for the first time. The long-box’s new bed floor handles the big Buick block and other parts easily, but unfortunately the Redline Rebuild Stovebolt inline-six under the hood is still sorting out some kinks. The Chevy’s ignition fails on the way to the paint shop, requiring a quick truck transfer before the show can get back on the road.

Once in the paint shop, the name of the game is cleanliness. Davin even uses grease remover over areas of the block which he plans to cover with masking tape; good adhesion is essential so the pressurized air of the sprayer doesn’t catch a loose tape edge. The masking is time-consuming, but painstaking tasks like this separate the best from the rest. The essence of good paint work is attention to detail.

With the tape in place, the color is shot, and it looks pretty sharp. Hopefully Davin used the Redline Rebuild-famous self-peeling tape to save a bit of time when the parts get back to the shop. After all, once that tape comes off, it is time for assembly. If you want to see how this hot rod Buick goes back together, be sure to subscribe to Hagerty’s YouTube channel to receive notifications with each video that goes live.

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Enjoy Redline Rebuild stories, opinion, and features from across the car world - Hagerty Media

The Redline Rebuild series has a way of transforming the gritty and slow process of engine rebuilds into slick and quick productions. Behind the scenes, though, there is something else that is slick (but hardly quick) that Davin and the crew has to deal with—dirty parts. Luckily, Davin just got a new delivery to the shop that will make the process a bit easier for him.

“All those parts that are pretty and clean during assembly don’t just magically get that way,” says Davin. “It’s easy to forget about the grimy mess on the tables when it disappears after a few seconds in the time lapse, but that is a stack of dirty parts that typically haunts me for quite awhile.”

Instead of laboriously hand-cleaning those parts, Davin now has a big ol’ Gladiator parts washer to do most of the work for him. The new shop is not lacking in floorspace, but a parts washer of this size is still a big investment in both space and capital. The time it saves allows for more productive things to be done, so if the Redline Garage were a for-profit shop, this big acquisition could end up saving money.

The Gladiator is massive, no way to ignore that, but that size means Davin can load it up with everything that will be reused from a given engine, set the timer, and walk away to get something else done. Now and again there will still be a need to do some labor-intensive cleaning on very gooped-up parts. That is to be expected though; no automated parts washer can get everything removed from a complex casting like a cylinder head or engine block.

We could watch this big beast run all day. It almost makes us want to buy more dirty things just to clean them up. For now, Davin is going to stick to getting the Chrysler 440 ready for the machine shop. Always nice when you can make progress while drinking a cup of coffee.

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Enjoy Redline Rebuild stories, opinion, and features from across the car world - Hagerty Media

The Barn Find Hunter and Redline Rebuild crossover continues as the 1937 Ford moves to the tear-down phase. Tom and Davin divvy up the projects to get the front suspension and rear axle stripped down to nuts and bolts. Of course, it’s never that easy. (more…)

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Enjoy Redline Rebuild stories, opinion, and features from across the car world - Hagerty Media

The Redline Update 1950 Chevrolet five-window truck has been hanging around the garage for almost an entire year, needing work at every turn in the hopes that one day the mighty 216 inline-six will fire up and propel the truck out the door and down the road. That day has finally come.

“It’s been really fun working on this project and resurrecting it from the sad state we found it in,” Davin says about the green long-box pickup. “It is not quite done, but it is certainly ready to get to work, rather than get worked on!” (more…)

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Enjoy Redline Rebuild stories, opinion, and features from across the car world - Hagerty Media

Ask and you shall receive! A 289 small-block Ford was high on the request list for our next Redline Rebuild, and we made it happen. Starting with a stock 289 engine from a totaled 1964 Ford Fairlane, we decided to have some fun and upgrade from stock with a GT350-esque build.

While Carroll Shelby started with a 271-horsepower HiPo K-code 289 before he got tinkering, our base engine needed quite a bit more massaging to get it up to snuff. With all period-correct upgrades including a new Cobra-inspired cam, Edelbrock F4B intake, carburetor, headers, and some mild porting of the heads, our output should come in at around 310 hp, up a good chunk from the stock 195 hp.

As usual, you’ll find this latest Redline Rebuild is full of oily, greasy details that you won’t want to miss. Follow along as we compress three months of wrenching and 40,000 photos into an action-packed five minutes of engine rebuild glory, culminating in our good friend Davin starting up the small-block on a stand. (These engines purr like nothing else.) Now we just have to find a car to power with this beast.

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Enjoy Redline Rebuild stories, opinion, and features from across the car world - Hagerty Media

After three months, 20,000 photos, and more than our share of hurdles (especially finding parts), we’ve completed another Redline Rebuild time lapse video. This time around, Hagerty’s Davin Reckow tackles a two-wheel project, a Frankenstein bike with the heart of a 1957 Harley-Davidson Sportster. (No seriously, its engine is from a first-year Sportster). So strap on your helmet because we’re about to speed things up a bit. Stay tuned for part 2 when we finish up the rest of the bike and get it back on the road.

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Enjoy Redline Rebuild stories, opinion, and features from across the car world - Hagerty Media

The Chevy small-block V-8 is an engine that has touched so many lives that, no matter where your car brand loyalty lies, chances are good that you’ve got a personal story about one. It has powered tens of millions of passenger cars, trucks, race machines and boats. Calling it an American icon would not be an overstatement or hype.

To celebrate 60 years of this icon, we took one apart and put it back together, and we recorded the process to share with you.

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